September 7, 2010
Build a Dinghy: Part 28: Small Boat Cart
Getting close to launching my Summerbreeze design skiff as a rowboat, while I work on the sailing bits. In any event, I need a cart to wheel it the 400-feet to the bay. Here's what I came up with. First, I scavenged an old bicycle, some U-bolts, a scrap of carpet, some pressure treated 4 " x 4" lumber and a piece of pressure treated stair tread that washed up on the beach. I purchased a length of 3/8" all-thread rod for the axle. I ripped the stair tread to a narrower size, and cut the threaded rod to length. The tread had handy recesses in which to hold the rod straight and secure. Next I flipped the board and measured and marked for the U-bolts, drilling the holes and then using a spade bit to countersink the nuts. I layed the axle in the groove and secured it. Next, I cut the 4" x 4" into two sections and attached scrap carpet as padding using monel staples shot from a T-50 stapler. I secured the padded blocks with galvanized deck screws from below. I used 4-by material since the skeg on my boat is 4-inches tall, allowing the blocks to hold the boat upright while the skeg fits in the slot between them. Then I simply slid the bicycle tires on and secured them with double nuts. I say "simply" but I had to re-tap the nuts for the coarse thread rod ( I tried to buy fine thread rod to match the nuts but couldn't find it locally.) As a finishing touch, I secured a length of web strapping to the blocks with ss screws and cup washers. The idea is these will hold the skeg. I intend to place the stern/skeg in the slot between the blocks and push the boat across the street. The strap will keep the cart in place under the boat. Here's the finished cart.